Difference between revisions of "S17: Smart Planter"

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* the communication interfaces that each sensor uses
 
* the communication interfaces that each sensor uses
 
* the pins that support the functionalities required for the hardware components  
 
* the pins that support the functionalities required for the hardware components  
The PCB board layout was prepared and the setup was replicated on a breadboard and tested to ensure smooth functioning. The various Sparkfun tutorials helped in each stage of PCB designing. The PCB design was then sent to the manufacturer.  
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The PCB board layout was prepared and the setup was replicated on a breadboard and tested to ensure smooth functioning. The various Sparkfun tutorials helped in each stage of PCB designing. The PCB design was then sent to the manufacturer.
[[File:CmpE244_S17_T6_PCB.jpg|right|400px|thumb|PCB Board Schematic]]
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[[File:CmpE244_S17_T6_PCB_SJOneSetup.jpg|right|400px|thumb|PCB and SJOne board setup]]
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[[File:Cmpe244_S17_t7_PCB_Board_Layout.jpg|center|400px|thumb|PCB Board Layout]]
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<li style="display: inline-block;"> [[File:CmpE244_S17_T6_PCB.jpg|right|400px|thumb|PCB Board Schematic]] </li>
[[File:CMPE244_S17_t6_PCB_schematic.jpg|center|400px|thumb|PCB Board Schematic]]
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<li style="display: inline-block;"> [[File:CmpE244_S17_T6_PCB_SJOneSetup.jpg|right|400px|thumb|PCB and SJOne board setup]] </li>
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<li style="display: inline-block;"> [[File:Cmpe244_S17_t7_PCB_Board_Layout.jpg|center|400px|thumb|PCB Board Layout]] </li>
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=== Hardware Interface ===
 
=== Hardware Interface ===

Revision as of 04:30, 26 May 2017

Smart Planter

Abstract

This project aims at developing an automatic irrigation and lighting system for plants. An Android app allows a user to remotely monitor and manually control the watering and lighting for the plant.

Objectives & Introduction

Smart Planter is a prototype project that facilitates automatic watering and lighting for indoor plants with the potential to be implemented on a larger scale as automatic irrigation system in the field of agriculture. The Smart Planter monitors the soil moisture level, temperature, humidity, amount of light and the event of rain to intelligently take a decision to water the plants in case of low moisture content in soil and provide adequate lighting to the plants if it is dark and cloudy. It also sends the user with a report of sensor data collected and the last watered time through a server. The user can check the same on an Android app.

The SJOne board is interfaced to a PCB to which all sensors are connected. The SJone board sends sensor readings to an Android app through a server. The Android app can also send commands to the SJOne board through the server (such as turning the water pump on or off). An Android Things app runs on a Raspberry Pi 3 to provide Internet connectivity to the SJOne board and to get timestamps of when the plant was last watered (future enhancements can include more useful features with APIs from Google).

The objective of the project has been:

  • to learn the working of various sensors
  • to learn FreeRTOS multi-tasking based on priority
  • to learn inter-task communication using queues
  • to learn FreeRTOS resource management using semaphore
  • to learn the implementation of device drivers like GPIO, UART, single-wire protocol
  • to learn interrupt servicing including GPIO external interrupts and timer interrupt
  • to learn implementation of ADC and PWM

Team Members & Responsibilities

  • Sona Bhasin
    • Temperature/Humidity sensor
    • Rain sensor
    • Code integration and testing
  • Johnny Nigh
    • Android app
    • Server application
    • Android Things app
    • Communication between the SJOne and Android Things app
  • Thrishna Palissery
    • Soil moisture sensor
    • Light sensor
    • LCD
    • Code Integration and testing
  • Hugo Quiroz
    • PCB design
    • Hardware assembly
    • Flowmeter, DC pump and lighting
    • Code integration and testing

Schedule

Week # Start Date End Date Task Status Actual Completion Date
1 03/14/2017 03/21/2017
  • Finalize the components and interfacing protocols.
Completed 03/23/2017
2 03/24/2017 04/04/2017
  • Order Project Components.
Completed 04/06/2017
3 04/04/2017 04/14/2017
  • Prepare project schematic and design PCB.
  • Interface Raspberry Pi with SJ One for communicating with Android app.
Completed 04/15/2017
4 04/04/2017 04/11/2017
  • Finalize the wiki schedule.
Completed 04/10/2017
5 04/11/2017 04/28/2017
  • Interface temperature and humidity sensor with single bus protocol.
Completed 04/22/2017
6 04/11/2017 04/25/2017
  • Control and read actuators and sensors using GPIO.
Completed 04/25/2017
7 04/11/2017 04/28/2017
  • Interface LCD display to SJ-One using UART.
Completed 05/05/2017
8 04/18/2017 04/30/2017
  • Interface flow and rain sensor to SJ-One board.
Completed 04/30/2017
9 04/20/2017 05/05/2017
  • Interface soil moisture sensor to Sj-One board via its ADC.
Completed 04/28/2017
10 05/06/2017 05/10/2017
  • Integrate all components and test.
Completed 05/12/2017
11 05/10/2017 05/15/2017
  • Final testing and resolution of problems if any.
Completed 5/19/2017
12 05/11/2017 05/21/2017
  • Final wiki artifact and prepare for Demo.
Completed 5/25/2017

Parts List & Cost

Item # Description Distributor Qty Cost
1 SJOne Board 1 $80.00
2 Soil Moisture sensor Amazon 1 $5.99
3 Light sensor Amazon 1 $8.99
4 Rain sensor ebay 1 $1.99
5 Temperature and Humidity sensor Amazon 1 $7.99/4 pieces
6 DC water pump Amazon 1 $12.99
7 Flow meter Amazon 1 $10.99
8 Raspberry Pi 3 Amazon 1 $36.78
9 Voltage regulator (3.3V) Sparkfun Amazon 1 $1.95
10 Voltage regulator (5V) Amazon 1 $7.99/12 pieces
11 LCD display (20x4) Amazon 1 $32.10
12 Lamp + Bulb 1 $20.00
Total: $227.76

Design & Implementation

Hardware Design

The following diagram shows the hardware setup of Smart Planter. The setup includes the PCB designed to interface the sensors and other hardware components to SJOne board. The PCB has temperature/humidity sensor, soil moisture sensor, rain sensor, light sensor, lamp, DC pump, flowmeter and Raspberry Pi connected to it. The PCB also has two MOSFETs to connect a 5V relay to light the lamp and to run 12V DC pump.

Project Setup
Block Diagram


PCB Design

PCB was designed using Autodesk Eagle V8.1.0 and using libraries from Sparkfun.com to interface the hardware components to SJOne board.

The following factors were considered while designing PCB and deciding the placement of each component on it:

  • the sensors and other components like DC pump, relay and lamp that would be used in the project
  • the supply voltage required for each hardware components
  • the voltage capabilities of pins on SJOne board based on the pin functionality
  • the communication interfaces that each sensor uses
  • the pins that support the functionalities required for the hardware components

The PCB board layout was prepared and the setup was replicated on a breadboard and tested to ensure smooth functioning. The various Sparkfun tutorials helped in each stage of PCB designing. The PCB design was then sent to the manufacturer.

  • PCB Board Schematic
  • PCB and SJOne board setup
  • PCB Board Layout
  • PCB Board Schematic

Hardware Interface

Rain Sensor

The rain sensor is used in the project to detect if it is raining. This helps the Smart Planter to decide if it needs to water the plants if the moisture level falls below desired value. The sensor requires 5 V power supply. The digital output of the pin is connected to P0.29 of SJOne board. When rain drops fall on the conductive plate connected to rain sensor, the conductive plate elements are bridged by the rain water and the digital pin output goes low. To read the rain sensor, we have implemented GPIO external interrupt to be triggered on detecting falling edge.

Hardware Interface of Rain sensor

Temperature/Humidity Sensor

The temperature/humidity sensor being used in the project is AOSONG DHT11 that uses single-wire protocol for communication. The sensor requires 5V power supply. The output signal of the sensor is connected to P2.7 of SJOne board and to 5V VCC with a pull-up resistor of 4.7kΩ. The sensor keeps track of the temperature and humidity for the Smart Planter system. The ideal temperature range for plants is between 50 °F and 80 °F while the humidity range is between 40% and 60%. If the temperature falls below 54°F, the user is intimated using the Android app. The pin diagram for interfacing the temperature/humidity sensor with SJOne board is shown below.

The sensor waits for the microcontroller to pull the line low for a period of 18 ms on its signal pin. The sensor then briefly pulls the line high as “wait time” and then sends an acknowledgment signal which comprises of 80 µs of low time and 80 µs of high time. Subsequently, the sensor sends 40 bits of humidity, temperature and checksum data respectively. The bits are differentiated as 0 or 1 based on the duration for which the signal remain high. The bit 0 is represented by a signal which goes low for 50 µs followed by high time of 28-30 µs while the bit 1 is represented by a signal which goes low for 50 µs and then high for 60-70 µs. The sensor needs 1 s between reads to provide correct data. The data provided by sensor is of the form: 8-bit integer humidity data + 8-bit decimal humidity data + 8-bit integer temperature data + 8-bit decimal temperature data + 8-bit checksum.

Hardware Interface of Temperature/Humidity sensor

Soil Moisture Sensor

This soil moisture sensor can read the amount of moisture present in the soil surrounding it. It uses the two probes to pass current through the soil, and then it reads that resistance to get the moisture level. More water makes the soil conduct electricity more easily (less resistance), while dry soil conducts electricity poorly (more resistance). It outputs an Analog signal. It is a simple, 5-volt dc collector, emitter follower output monitoring the soil resistance as a base drive of the emitter follower. The more moisture the lower the base resistance and the more base current. Therefore, the more moisture the greater the emitter follower output voltage 0 to approx. 3.3 volts max. This output pin is connected to P0.26 pin of SJ-One board. The pin is configured as an ADC pin. The analog output from the soil moisture sensor is converted to digital signal via ADC of SJ-One board. If the moisture content is below a threshold a DC pump is turned on which waters the plant.


Hardware Interface of Soil Moisture Sensor

Light Sensor

The light sensor is used to detect the current ambient light. The light sensor which is used in this project uses a photo resistor. It changes its resistance based on the amount of light that falls upon it. The light sensor produces an analog output voltage in the range of 0-4v max. This analog output is connected to the pin P1.31 of SJ-One board which is configured as ADC. Since the SJ-One pins can tolerate only a max of 3.3v, the output from the light sensor is stepped down to 3.3 v using a voltage divider. The stepped down voltage is then given as the input to the ADC pin. The light sensor requires 5V supply voltage. If the amount of light falls below a threshold a lamp is turned on.

Hardware Interface of Light Sensor

LCD

The Liquid Crystal Display used for this project was NHD-0420D3Z-NSW-BBW-V3. This display uses a built-in PIC16F690 for serial communication. It can work in different modes (I2C, SPI, RS232/UART). RS232/UART was used for this project as communication. To enter the RS-232 mode, both R1 and R2 on LCD should be open. A 5v voltage supply is provided. The pin P0.0 of SJ-One board is used as the TX 3 (UART3) pin. This pin is connected to the RX pin of LCD display. The baud rate used for communication was 9600. The communication format is 1 Start bit, 8-bit data, 1 Stop bit, no parity, no hand-shaking.


Hardware Interface of lcd

Flow Meter

Flow meter is used for monitoring the water usage. It works on external interrupt. The output signal from flow meter is given to a transistor. The output from collector is given as input to pin P2.6 of SJ-One.

Logic Analyzer waveform for Flow Meter
Flow Meter

DC Pump

The DC pump was controlled using a N-Channel MOSFET that was controlled by P2.2 on the SJOne. P2.2 was chosen since it is PWM capable and we could vary the pump flow rate using PWM.

Logic Analyzer waveform for water pump

Lamp

The lamp is an AC Lamp that was controlled using a Solid State Relay. This solid state relay was activated using an N-Channel MOSFET. The N-Channel was in turn controlled by P2.5 on the SJOne board.

Android app

The Android app will send a request to the server after a user presses one of the switches (either to turn on or off the water pump or light).

The app will continuously listen for data from the server. When data is received the UI is updated with the most recent sensor data.

High-level block diagram of the Android app
Screenshot of the Android app

Server application

The server uses the Socket.io JavaScript library to receive data from the Android Things app (such as the sensor data) and forwards the data to the Android app.

The server receives requests from the Android app and forwards these requests (for turning on or off the water pump or light) to the Android Things app.

Android Things app

Android Things (an OS based on the low levels of Android targeting IoT projects) runs on a Raspberry Pi 3.

The app communicates with the SJOne over UART (using interrupts on both boards) and with the server using the Socket.io JavaScript library.

Software Design

Flow chart

Soil Moisture Sensor

Soil moisture sensor works on ADC. The following tasks are used by the soil moisture sensor.

scheduler_add_task(new moisture_sensor_task(PRIORITY_LOW));
xTaskCreate(test_task, (const char* )"test", STACK_BYTES(2048), 0,PRIORITY_MEDIUM, 0);

The 'moisture_sensor_task' reads the analog value from pin P0.26 and converts it into a digital value. This value is passed to the 'test_task' using a queue. The 'test_task' compares the value obtained from the moisture sensor with a threshold and takes appropriate action.

 class moisture_sensor_task: public scheduler_task
 {
   uint16_t moisture_value = adc0_get_reading(moisture_sensor_channel);
   xQueueSend(moisture_sensor_handle, &moisture_value, 0);
 }
 void test_task(void* p)
 {
   //Receives value from queue
   if(moisture_value<threshold)
   {
       turn_on_pump();
   }
   else
   {
       turn_off_pump()
   }

 }

Light Sensor

Light sensor works on ADC. The following tasks were used for light sensor.

scheduler_add_task(new light_sensor_task(PRIORITY_LOW));
xTaskCreate(test_task, (const char* )"test", STACK_BYTES(2048), 0,
			PRIORITY_MEDIUM, 0);

The analog value from pin P1.31 is converted to digital value using the task 'light_sensor_task'. The value is send to 'test_task' for comparing it with a threshold. If the value is below particular threshold a lamp is turned on.

class light_sensor_task: public scheduler_task 
{
  uint16_t light_value = adc0_get_reading(light_sensor_channel5);
  xQueueSend(light_sensor_handle, &light_value, 0);
}

void test_task(void* p)
{
   //Receive item from a queue
   if(light_value<threshold)
   {
      turnOnLight()
   }
   else
   {
      turnOffLight()
   }
}


Rain Sensor

Rain sensor uses GPIO external interrupt functionality to convey if it is raining to the SJOne board.

isRaining = false;
eint3_enable_port0(29, eint_falling_edge, rainsensor_isr);

The pin P0.29 is set as input and on external interrupt being triggered at falling edge, the callback function 'rainsensor_isr' will be called to set the flag isRaining as true. This flag is made use of by 'test_task'.

LCD

The following task was used for LCD. LCD is interfaced to SJ-One board using UART3. LCD displays soil moisture sensor value, temperature sensor value, humidity sensor value and Flow meter reading in Liters if here is no rain. When it rains, it displays 'Its Raining!'.

 
class display_LCD_task: public scheduler_task 
 { 
    init_UART3();
    if(!Raining)
    display_LCD(mois_perc, temp_val, humid_val, FlowMeterliters);
    else
    display("Raining!");
 }

Temperature/Humidity Sensor

The temperature/humidity sensor uses single-wire protocol implemented using GPIO external interrupt, timer interrupt, semaphore and tasks. The following tasks are used by the sensor.

scheduler_add_task(new temperature_task(PRIORITY_LOW));
xTaskCreate(read_TH_sensor_task, (const char* )"read_th_task",STACK_BYTES(2048), 0, PRIORITY_LOW, 0);
scheduler_add_task(new terminalTask(PRIORITY_HIGH));
xTaskCreate(test_task, (const char* )"test", STACK_BYTES(2048), 0,PRIORITY_MEDIUM, 0);

The 'temperature_task' periodically calls a function to send a low signal of 18 ms to the temperature/humidity sensor and enable external interrupt at rising edge on pin P2.7. The 'read_th_task' converts the sensor data stored in an array in binary form to decimal and updates two global variables corresponding to temperature and humidity.

The timer 3 is enabled for triggering an interrupt every 30 µs to read the 40 bits of sensor data and storing them to an array. A binary semaphore is also used for deferred processing. The semaphore is given from the callback function for external interrupt 'temperaturesensor_isr' to the 'read_th_task'.

timer3_init();
eint3_enable_port2(7, eint_rising_edge, temperaturesensor_isr);
vSemaphoreCreateBinary(binary_sem);
Temperature/Humidity Logic Analyzer waveform

Implementation

Rain Sensor

Rain sensor value is read using the GPIO interrupt functionality.

To read the rain sensor output, the steps followed are:

  • The GPIO pin P0.29 is set as input pin.
  • The external interrupt at falling edge is enabled on P0.29.
  • On detecting a falling edge, a flag is set within the callback function for external interrupt on pin 0.29. This flag is checked by the master task in decision-making process for watering the plant.

Temperature/Humidity Sensor

To implement the single-wire protocol for temperature/humidity sensor, we have made use of a timer interrupt and GPIO external interrupt. The timer interrupt has been configured to be triggered every 30 µs and the GPIO external interrupt has been configured to be triggered when a rising edge is detected on the pin. We have also made use of semaphore and tasks to effectively achieve the purpose.

The sequence of steps to read the temperature/humidity sensor is as follows:

  • The GPIO pin P2.7 is set as an output pin.
    Temperature/Humidity sensor Host signal
  • The microcontroller sets the pin low for 18 ms.
  • The pin P2.7 is set as input pin.
  • The external interrupt at rising edge is enabled on P2.7.
  • The sensor then pulls the signal high briefly as wait time followed by an acknowledgment signal and 40 bits of data.
  • On detecting rising edge, the timer interrupt is enabled in the callback function for external interrupt on pin P2.7.
  • Within the timer interrupt ISR, if the signal is still high after the 30 µs, it in interpreted as bit 1 and if the signal falls low after 30 µs, then it is interpreted as bit 0. The values are stored in an array. Once all 40 bits of data has been received, a function to convert the values stored in array to decimal equivalent is called, which provides the humidity data in % and temperature data in °C, converted to °F.
Temperature/Humidity sensor Bit Format
Temperature/Humidity sensor Timing diagram

Soil Moisture Sensor

Soil moisture sensor works on ADC. To read values from soil moisture sensor the steps were followed:

  • Configure the pin P0.26 as ADC.
  • Connect the soil moisture sensor out to pin P0.26.
  • Give 5 volt supply to Vcc of soil moisture sensor.
  • Connect the ground of SJ-One board and the sensor.

Light Sensor

Light sensor works on ADC. To read values from light sensor the following steps were followed:

  • Configure the pin P1.31 as ADC.
  • Use a voltage divider circuit.
  • The output across 1K resistor is applied to pin P1.31.
  • Give 5 volt supply to Vcc of light sensor.
  • Connect the ground of SJ-One board and the sensor.

LCD

LCD uses RS232/UART3 protocol to receive data from SJ-One board.

  • Configure pin P0.0 as TX3 pin.
  • Set the baud rate as 9600.
  • Connect the RX pin of LCD to TX3 pin of SJ-One.
  • Give 5V supply to Vcc pin of LCD.
  • Connect the ground of SJ-One board and the sensor.

Flowmeter

The flowmeter uses GPIO external interrupt functionality. The following steps were used to connect flowmeter to SJOne board:

  • Pin P2.6 was configured as GPIO input.
  • External interrupt capability was enabled to be triggered at rising edge.
  • Within the callback function for the external interrupt, the tick rate is being counted. If the tick rate count is 45, it is equivalent to 1 deciliters.

DC pump

  • Pin P2.2 was configured as GPIO output
  • PWM was enabled to allow for faster or slower flow rates
  • The pump is enabled based on moisture level as well as user input from the Android app

Testing & Technical Challenges

Temperature/Humidity Sensor reading

While trying to integrate the task for reading the temperature/humidity sensor along with other sensor tasks, it was seen that the system crashes. Also, since reading the temperature/humidity sensor is time-sensitive, the temperature and humidity values received were found to be erroneous after a few consecutive reads.

On debugging, it was found that the function that performed the conversion of binary values of temperature and humidity to decimal equivalents was taking too long which led to system crash. This issue was resolved by rewriting the binary-to-decimal conversion logic to use fewer for loops. Also, semaphore was made use of inside the interrupt handler for deferred processing and synchronization. This reduced the CPU utilization to a great extent.

The delay between consecutive reads performed on temperature/humidity sensor was adjusted in way to provide better synchronization in the event of multiple reads.

Conclusion

Conclude your project here. You can recap your testing and problems. You should address the "so what" part here to indicate what you ultimately learnt from this project. How has this project increased your knowledge?

Project Video

Project Source Code

References


Acknowledgement

Johnny Nigh would like to thank Michael Nigh for his help with setting up the server and help with the basics on the Socket.IO JavaScript library. We would like to thank Professor Preet for his timely guidance.

Appendix

Future enhancements:

  • Automatically get the timezone based on the location of the board that is running the Android Things app (using the Google Maps Timezone API).
  • Add push notifications.
    • I.e. a soft watchdog in the SJOne application can tell the Android Things app to alert the user (if a possible failure has been detected).
  • Add support to turn watering and lighting on or off through voice commands (using the Google Assistant SDK).