S21: exFAT
Contents
Project Title
exFAT project title here.
Abstract
As the capstone project for this class, we designed, prototyped, implemented, and tested an autonomous RC car. Our RC car platform of choice was built by Traxxas as it has a great reputation for building durable RC chassis. On this chassis, we mounted ultrasonic sensors to detect objects surrounding the car and allow it to steer clear of them, a GPS and compass unit that can output important GPS coordinates and heading, a bluetooth module that communicated these location and orientation data to the SJ2 boards, a pair of optical encoders that can detect the car's speed and direction of acceleration, and an LCD screen that provides some important real-time metrics for our debugging purposes. In addition to this debugging method, we also used the provided PCAN dongle to observe CANBus readings and confirm that we were seeing expected values transmitted. Finally, our development of the project was test-driven, using unit tests to confirm the functionality of some code prior to its usage on the car. The rest of this report will detail more specifics about the methodology behind the development of each module.
Introduction
The project was divided into 5 modules:
- Sensor
- Motor
- Geo Controller
- Driver/LCD Controller
- Web application
Team Members & Responsibilities
<Team Picture>
Gitlab Project Link - [1]
- Sensors
- Motor
- Geographical (GPS & compass)
- Driver/Master Controller & LCD
- All of us
- Communication Bridge Controller
- Android Application
| Week | Start Date | End Date | Task | Person in Charge (PIC) | Status |
|---|---|---|---|---|---|
| 1 | Feb 27, 2021 | March 5, 2021 | First team meetup to discuss the direction of the project, reviewed past projects and report our findings/concerns | All | Complete |
| 2 | March 6, 2021 | March 13, 2021 | Divide the tasks & responsibilities among the team | All | Complete |
| 3 | March 14, 2021 | March 21, 2021 | Finalize / Buy Parts | All | Complete |
| 3 | March 14, 2021 | March 21, 2021 | Delegate Tasks | All | Complete |
| 3 | March 14, 2021 | March 21, 2021 | Get Data from Ultrasonic Sensor | Eishan, David | Complete |
| 3 | March 14, 2021 | March 21, 2021 | Get Data from Infrared Sensor | Eishan, David | Complete |
| 3 | March 14, 2021 | March 21, 2021 | Initial Draft for common DBC file for sensor readings | Eishan, David | Complete |
| 3 | March 14, 2021 | March 21, 2021 | Get Data from GPS & CMPS14 | Suryanto, Ka | Complete |
| 3 | March 14, 2021 | March 21, 2021 | Develop Bluetooth Driver (UART + customized line buffer) | Tyler | Complete |
| 4 | March 21, 2021 | March 28, 2021 | Initial UI Setup for Mobile App | Tyler | Complete |
| 4 | March 21, 2021 | March 28, 2021 | Bluetooth "Hello World" | Tyler | Complete |
| 4 | March 21, 2021 | March 28, 2021 | Build Driver Controller To Control Motor | Suryanto, Ka | Complete |
| 4 | March 21, 2021 | March 28, 2021 | Disassembly RC Car and Evaluation of Components | Manas | Complete |
| 4 | March 21, 2021 | March 28, 2021 | Complete Motor Drive Development with basic PID control. | Manas | Complete |
| 5 | March 21, 2021 | March 28, 2021 | Implement Bluetooth on Motor for wireless debugging | Manas | Complete |
| 5 | March 28, 2021 | April 04, 2021 | Master Controller Integration | All | Complete |
| 5 | March 28, 2021 | April 04, 2021 | Send Heading / Bearing / Distance info over CANBus to the Driver Node | Suryanto, Ka | Complete |
| 5 | March 28, 2021 | April 04, 2021 | Display Compass, GPS, Steering angle, and Acceleration info on the LCD screen. | Manas, Suryanto | Complete |
| 5 | March 28, 2021 | April 04, 2021 | Research and implement power solution for powering SJ2 boards w/ peripherals | Eishan, Tyler | Complete |
| 5 | March 28, 2021 | April 04, 2021 | Design and Order PCB. | Eishan, Ka, Suryanto | Complete |
| 6 | April 04, 2021 | April 11, 2021 | Map PWM Duty Cycles to real speed (KmPH) readings. | Manas | Complete |
| 6 | April 04, 2021 | April 11, 2021 | Design, 3D print, and assemble LED ring. | Tyler | Complete |
| 6 | April 04, 2021 | April 11, 2021 | Complete required elements of mobile application | Tyler | Complete |
| 6 | April 04, 2021 | April 11, 2021 | Deploy webpage to web server | Tyler | Complete |
| 6 | April 04, 2021 | April 11, 2021 | MIA handling for GPS module | Suryanto, Ka | Complete |
| 6 | April 04, 2021 | April 11, 2021 | Test LED ring which shows the compass info | Suryanto, Ka | Complete |
| 7 | April 11, 2021 | April 18, 2021 | Create Collision Avoidance Algorithm Module | Suryanto, Ka | Complete |
| 7 | April 11, 2021 | April 18, 2021 | Create Pathing from GPS Data | Suryanto, Ka | Delayed |
| 7 | April 11, 2021 | April 18, 2021 | Hardware Integration Test and First Field Test | All | Complete |
| 7 | April 11, 2021 | April 18, 2021 | Optimize Obstacle Detection Based On First Field Test Result (if needed) | Suryanto, Ka | Complete |
| 8 | April 18, 2021 | April 25, 2021 | Design and Print Mounting Components | Tyler | Complete |
| 9 | April 25, 2021 | May 02, 2021 | PCAN / BusMaster Configuration on car. | All | Complete |
| 10 | May 02, 2021 | May 09, 2021 | CANBus Integration | All | Complete |
| 11 | May 09, 2021 | May 16, 2021 | MIA Integration | All | Complete |
| 12 | May 16, 2021 | May 23, 2021 | Big Integration and Live Field Test (Split into 2) | All | In Progress |
| 12 | May 16, 2021 | May 23, 2021 | System Debug & fine tuning | All | In Progress |
| 13 | May 23, 2021 | May 28, 2021 | Demo Prep | All | In Progress |
| 13 | May 23, 2021 | May 28, 2021 | Wiki Report | All | In Progress |
Parts List & Cost
| Item # | Part Description | Vendor | Quantity | Total Cost |
|---|---|---|---|---|
| 1 | GPS Breakout board | Adafruit | 1 | $39.75 |
| 2 | GPS Antenna | Amazon | 1 | $8.43 |
| 3 | CMPS14 | RobotShop | 1 | $35.31 |
| 4 | HC05 | Amazon | 1 | $13.59 |
| 5 | CAN Transceiver | Waveshare | 5 | $21.45 |
| 6 | Infrared sensor(s) | Amazon | 1 | $10.89 |
| 7 | Ultrasonic sensor(s) | Amazon | 3 | $81.78 |
| 8 | SJTwo Evaluation Board | Amazon | 6 | $330 |
| 9 | Traxxas Rustler | Traxxas | 1 | $169.99 |
| 10 | Traxxas Battery + Charger | Traxxas | 1 | $59.99 |
| 11 | High Capacity Battery | Traxxas | 1 | $69.99 |
| 12 | RPM sensor | Traxxas | 1 | $12.00 |
| 13 | LED ring 8 LEDs (Cat shape) | DIY | 1 | N/A |
Printed Circuit Board
CAN Communication
<Talk about your message IDs or communication strategy, such as periodic transmission, MIA management etc.>
Hardware Design
<Show your CAN bus hardware design>
DBC File
In our DBC file, we have 6 nodes, DRIVER, SENSOR, BRIDGE, GEO CONTROLLER, COMPASS, and MOTOR. Each of them represents a message sends from one node to another via the CAN bus.
1. The DRIVER sends the throttle and wheel angle command to the MOTOR so it knows when to speed up, speed down and turn.
2. The SENSOR sends the information about how far away is each of the Ultrasonic sensors away from the obstacles
3. The BRIDGE sends the GPS destination to the GEO Controller
4. The GEO CONTROLLER sends the current location of the car back to the BRIDGE
5. The GEO CONTROLLER sends the heading, bearing, and the distance from the destination to the DRIVER
6. The MOTOR sends the PWM and current speed information to the DEBUG node.
Gitlab link to the dbc file
VERSION "1.0.0" BU_: DRIVER SENSOR BRIDGE GEO_CONTROLLER COMPASS MOTOR BO_ 100 DRIVER: 3 DRIVER SG_ DRIVER_throttle : 0|16@1- (0.1,-11) [-11.1|11.1] "kph" MOTOR SG_ DRIVER_wheel_angle: 16|8@1- (1,-4) [-4|4] "degree" MOTOR BO_ 200 SENSOR: 5 SENSOR SG_ SENSOR_sonar_front_left : 0|10@1+ (1,0) [0|0] "cm" DRIVER SG_ SENSOR_sonar_front_mid : 10|10@1+ (1,0) [0|0] "cm" DRIVER SG_ SENSOR_sonar_front_right : 20|10@1+ (1,0) [0|0] "cm" DRIVER SG_ SENSOR_infrared_back_mid : 30|10@1+ (1,0) [0|0] "cm" DRIVER BO_ 205 GPS_DESTINATION: 7 BRIDGE SG_ LATITUDE_DEGREE : 0|8@1- (1, -90) [-90|90] "degree" GEO_CONTROLLER SG_ LONGITUDE_DEGREE : 8|9@1- (1, -180) [-180|180] "degree" GEO_CONTROLLER SG_ LATITUDE_MINUTE : 17|6@1+ (1, 0) [0|60] "minute" GEO_CONTROLLER SG_ LONGITUDE_MINUTE : 23|6@1+ (1, 0) [0|60] "minute" GEO_CONTROLLER SG_ LATITUDE_SECOND : 29|13@1+ (0.01, 0) [0|60] "second" GEO_CONTROLLER SG_ LONGITUDE_SECOND : 42|13@1+ (0.01, 0) [0|60] "second" GEO_CONTROLLER BO_ 206 GPS_CURRENT_LOCATION: 7 GEO_CONTROLLER SG_ LATITUDE_DEGREE : 0|8@1- (1, -90) [-90|90] "degree" BRIDGE SG_ LONGITUDE_DEGREE : 8|9@1- (1, -180) [-180|180] "degree" BRIDGE SG_ LATITUDE_MINUTE : 17|6@1+ (1, 0) [0|60] "minute" BRIDGE SG_ LONGITUDE_MINUTE : 23|6@1+ (1, 0) [0|60] "minute" BRIDGE SG_ LATITUDE_SECOND : 29|13@1+ (0.01, 0) [0|60] "second" BRIDGE SG_ LONGITUDE_SECOND : 42|13@1+ (0.01, 0) [0|60] "second" BRIDGE BO_ 210 COMPASS_HEADING_DISTANCE: 8 COMPASS SG_ HEADING : 0|12@1+ (0.1, 0) [0|359.9] "degrees" DRIVER SG_ BEARING : 12|12@1+ (0.1, 0) [0|359.9] "degrees" DRIVER SG_ DISTANCE : 24|12@1+ (0.01, 0) [0|0] "meters" DRIVER BO_ 220 MOTOR_DEBUG: 8 MOTOR SG_ MOTOR_PWM : 0|32@1+ (0.01, 0) [10|20] "duty cycle" DEBUG SG_ CURRENT_SPEED : 32|32@1- (0.1,-11) [-11.1|11.1] "kph" DEBUG
Sensor ECU
<Picture and link to Gitlab>
Hardware Design
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Software Design
<List the code modules that are being called periodically.>
Technical Challenges
< List of problems and their detailed resolutions>
Motor ECU
Hardware Design
The hardware portion of the motor controller required the most precision. Because we needed to detect wheel RPM to calculate the speed of the car, we resorted initially to using a Hall Effect sensor and bracket sold by Traxxas. After conducting advanced field testing with this setup, we found out that the magnet's position on the bracket that attached it to the drive gear affected the readings output by the Hall Effect sensor. Sometimes, if the magnet was in the perfect position to trigger the Hall Effect sensor, the car would detect it was moving, though it was stationary. To get the car moving, we usually had to bump it forwards to move the magnet's position; as expected however, this solution is not robust since in the sensor's normal use case, the user would be using a wirelessly transmitting remote to control the car's movement.
To rectify this minor roadblock, we decided to switch to a set of optical wheel encoders. These would allow the same RPM detection as done by the Hall Effect sensor, but without the issue of the car detecting its own movement whilst at a standstill. Additionally, we were able to use a second wheel encoder in conjunction with the first so that we could also detect reverse motion.
Software Design
<List the code modules that are being called periodically.>
Technical Challenges
< List of problems and their detailed resolutions>
Geographical Controller
Hardware Design
We used the Ultimate GPS Breakout v3 and an antenna to better receive the GPS signal.
For the GPS module, it sends several NMEA sentences but we only look for the $GPGGA ones. Therefore, we had to change the settings of the modules using a USB to UART bridge to send the command to the GPS module.
 |
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Software Design
<List the code modules that are being called periodically.>
void periodic_callbacks__10Hz(uint32_t callback_count) {
// receive desintation coordinates from the web app (sensor/bridge controller)
gps__receive_message(can1);
gps__run_once();
// transmit current gps coordinates to the web app (sensor/bridge controller)
gps__transmit_msg_to_bridge(can1);
// transmit compass heading, bearing, distance to the driver (driver controller)
cmps14__transmit_message(can1);
led_ring_turn_on_led_north();
count = gps_fix_led_logic(gpio_input_p2_0, gpio_output_p1_18, count);
}
Technical Challenges
< List of problems and their detailed resolutions>
/*** TEMPORARY NOTES ***/
1. Encountered issues with getting fixed coordinates. Fixed it by obtaining external antenna and plugging in CR1220 as a backup battery.
2. The dbc format can support up to only 6 decimal point, which is not accurate when it is being used to store the GPS coordinates. Fix by using the Degrees Minutes Seconds format.
/***********************/
Communication Bridge Controller & LCD
<Picture and link to Gitlab>
Hardware Design
Software Design
<List the code modules that are being called periodically.>
Technical Challenges
< List of problems and their detailed resolutions>
Master Module
<Picture and link to Gitlab>
Hardware Design
Software Design
<List the code modules that are being called periodically.>
Technical Challenges
< List of problems and their detailed resolutions>
Mobile Application
<Picture and link to Gitlab>
Hardware Design
Software Design
<List the code modules that are being called periodically.>
Technical Challenges
< List of problems and their detailed resolutions>
Conclusion
<Organized summary of the project>
<What did you learn?>
Project Video
Project Source Code
Our source code is on Gitlab.
Advise for Future Students
<Bullet points and discussion>
